Hey Canna, how'd you get your setup looking so good. I finally received my order and tried to put it together this weekend but it was a mess. I chewed thru 2-3 angles and couldn't get my drilled holes to align properly. I used #10 32 machine screw & bolts , but my 4x2 array felt loose and flimsy. =0( I ended up getting the 6061 t6 aluminum angle for its strength but its rounded corners make it a b itch to work with. Maybe the 6063 is a better choice since it has square corners. I'm just afraid its not as strong.
Any tips on how you manged to get it done. I was thinking of using 1/4" rivets for my next attempt and possibly a drill press. There's got to be a better way to align the holes and streamline this process.
Fanleaf, buck, canna, you guys rock!! I thought this would be easier, but man this build kicked my a ss. Not giving up tho. I'll get it together and post some pics when I get the chance.
Man I chewed threw a few on my first build and still didn't get the measurements down lol I think the center's are 10" x 9.5 so definitely off a few
Second build I layed it all out and measured everything with how the rails would sit, threw heatsinks on and measured everything to make sure it was all 1' apart and marked it all and slept on it.
The next day (after redoing math) I had to make slight adjustments but then when I was happy I cut my metal and build the main square frames then took the rails and set them in where they should sit and took heatsinks and stuck one in each end to make sure it was flush and marked all the rails and drilled the holes to mount the rails.
Then I started with one rail, set the heatsinks up and measured them all 1' apart, marked them out and build a caveman measuring tool that was a extra small bit of aluminum and marked exactly where the hole for the heat sinks liked it and used that to line up with the top Mark's on the frame.
So as long as my frame was flat on my table I could easily mark the holes.
By the 4th panel I was so sick of building I rushed and ended up making a few extra holes and having to do a tonne of adjustments after the initial drill.
Mainly it pays to measure multiple times, and also helps to know how far to the edge of your frame to the center of the cob (in my case 2.5") that really helped with how much room I was working with. Because Fan said 6" from the side I gave myself 3.5" so my extra 2.5" made it 6" then my panels are 7" apart because 2.5" from each panel makes 1' to keep cob spacing nuts on.
I used 1/8" x 1" angled aluminum but used a lighter gauge on the end caps of my first build because I chewed threw them and cut them too short and it was the only thing I had on hand. It definitely gets easier as you go man stay positive and motivated \m/
Also another trick (think Fan originally posted it) once you get the 1st rail in, unscrew the heatsinks from the fr side a d take you rail with you heatsinks attached and set them aside while working on your second rail.
That made my life so much easier the second time around!