I'm considering hacking my
6x vero29 fixtures and thinning them down to 4 COBs per fixture and use the 2 deducted COBs from each to build a 3rd fixture. Currently, my fixtures are driven by HLG480s and I mostly wanted to know is if this driver will be able to drive only 4 of the Veros without burning them out or do I need to leave those fixture as is (6x) to protect the COBs from too much voltage/current. Real quick, the forward voltage of the Vero29D is 38.7 volts, so 4 of them is 154.8 volts and my very limited understanding is telling me that this is within the output range of my driver. Am I wrong?
There are pros and cons to your solution.
I figure your current fixture puts out 800-850 PPF at 70-75% power. The four Vero D at 2100mA will put out about 760 PPF....so you'll be down 5-10% light. It's a 325W light vs a more efficient 350W light. The extra yield pays for a new six COB light with a single harvest. It depends what you value more.
The HLG320H-C2100B puts out 156V max...absolutely perfect for four Vero D. But I hear you on buying new drivers, and having the old ones sitting around on a shelf. Mouser won't take my practically BNIB A drivers back to exchange for B drivers...so I'm sticking with what I have.
You just won't be using all of the driver's power. In that sense, the hlg320 is a better value driver for what you're doing because it's cheaper than a 480, and cheaper per Watt. You may want a 480 for a big light down the road?
The hlg480 puts out 280V max...so the COB will see up to 70V forward voltage. Wire it up and test max voltage. Bridgelux gives max current, and max
reverse voltage (-65V), but no max forward current. Does anyone know?
Current will kill the COB before a little extra voltage. You're still in the constant current region (so it will stay at 2100mA). I'd say the COB should handle at least 65V forward...can't say how much more.
jimmy stressed running the LED at one step below rated current (going 1750 mA instead of 2100mA) for the sake of life.
While the charts say you get 20% more light going from 1750mA to 2100mA, the inevitable higher temps will cost several percent efficacy. With fewer COB you also lose some light uniformity. Stronger lights held higher up improves vertical light uniformity.
Geometrically you want the COB on 21" centres in your 42" square room...but I'd use 22" to account for wall losses.