Greetings savolainen,
Just in the interest of having you avoid unnecessary glitches, except for the Haight lights, I don't think any current lights count on passive cooling of the LED chips. There's a radiative curve that goes down significantly as junction temperature rises. Presumably that means that even more heat is generated by that power going somewhere other than into radiated light. Early on, there were water-cooled lights, and, if we can cool computer CPUs for gaming that way these days, it can't be such a bad idea for LEDs. Keep that factor in mind in your design ruminations.
I got the feeling that you have not made lights by yourself and are just speculating..? I just counted mine and there were 14pcs. of them. Most differ from each others and are having many wavelength components and sizes like 1W, 3W, 10W, 20W and 50W.
The fact that commercial lights use fans does not mean they are needed. If using 1W or 3W LED components with star plates they don't actually need any additional cooling, unless very much of those are placed side by side.
It was just because there were lots of opinions out there that stressed out how important cooling is, I made too good (big) coolers to most of my lights at the beginning. I thought that coolers must be really big because everyone were fussing about it.
So I made too big coolers and noticed later that those LED's don't get even
warm. It was waste of space. I now consider that I should put those parts and rebuild them to get some more focused and useful lights.
I have also noticed that if LED's are 10W or bigger components (those which have internal serial+parallel connections) they get much hotter and coolers need to be lot bigger. 50W LED needs bigger cooler than 5x10W and so on.
So far only problems that I have had has been with 50W component which made approximately 1m long and 1cm thick aluminum rail too hot. At first I used PC case cooler with it but as I like passive systems I removed it later and put it behind timer which switches power on/off every 15min.
Now when it starts to be too hot, timer shuts it off and that 15min off time is enough to let it cool again. It's workable solution but I think am gonna make that cooler even bigger at some phase so that I can use it constantly.
But components smaller than that I have not had problems with cooling. Especially those 3W star LED's are easy. I used thin aluminum plate for those as extra cooler and like I said, they didn't get even warm. After constant using several hours, I can hardly sense any warmth in those.
Maybe the key is spacing. Commercial lights have LED's side by side, my models have lots of space between every LED.
---edit---
Actually I have thought water cooling as an option for that troublesome 50W component. As well as same kind of passive cooler that I have in my computers CPU.
BTW. I also have passive PSU in that computer which was expensive at that time. I use MB integrated GPU so there is no any fans in my computer either. It's in rack case which has top cover dismounted. I have used it years that way. Only occasionally upgraded some parts.
So it's not exaggeration to say that I am passive cooling enthusiast.